The concrete batching machine of the concrete mixing plant mainly consists of the following key parts.

Storage Hopper

This is the basic part of the batching machine, mainly used to store various concrete raw materials, such as stones, sand, cement, etc. Storage hoppers are usually designed with different numbers of compartments to meet the storage needs of different types and quantities of raw materials.

Weighing System

This is the core part of the batching machine, mainly composed of weighing hoppers, suspension devices, weighing sensors, and batching controllers. Its main function is to accurately measure various raw materials and ensure the accuracy of concrete mix proportions.

Feeding System

The feeding system usually consists of a feeding device and a conveying device, responsible for conveying the raw materials from the storage hopper to the weighing hopper in a predetermined proportion and sequence. There may be various forms of feeding, such as belt conveyor feeding and pneumatic feeding.

Electronic Control System

The electronic control system is the “brain” of the batching machine, mainly composed of the batching control instrument and the high-voltage circuit quantity part. It is responsible for controlling the operation of the entire batching machine, including weighing, feeding, display, operation, and completing various automatic batching programs.

In addition, the batching machine may also include other auxiliary components, such as pneumatic butterfly valves, cylinders, vibration machines, etc., to ensure smooth transportation and accurate measurement of raw materials.

When selecting a batching machine, it is necessary to comprehensively consider factors such as actual production scale, site size, and concrete type to ensure that the performance of the batching machine can meet production needs. Meanwhile, proper maintenance and upkeep are also key to ensuring the long-term stable operation of the batching machine.

Taking the HZS90 concrete mixing plant as an example, the specific configuration and technical parameters of its batching machine are as follows.

Configuration

Mixing Machine

The HZS90 mixing plant is usually equipped with the JS1500 forced mixer, which is an efficient and durable mixing machine with a nominal capacity of 1500L, capable of meeting the production needs of large quantities of concrete.

Batching Machine

The model of the HZS90 mixing plant’s batching machine is usually PLD2400, which has strong batching capacity and precise metering system, ensuring accurate proportioning of various raw materials.

Transportation System

Including conveyor belts, screw conveyors, etc., used to transport raw materials from the storage bin to the batching machine and mixing host. The maximum production rate of the screw conveyor can reach 80t/h, ensuring the continuity and stability of raw material supply.

Belt Conveyor

Bandwidth
The bandwidth and thickness of the belt conveyor are determined based on specific application requirements and the scale of the mixing plant, so there is no fixed standard value.

Generally speaking, bandwidth is one of the important parameters of belt conveyor specifications, which directly affects the transportation capacity and applicability of the belt conveyor. According to different application requirements, the bandwidth of the belt conveyor can be selected from various specifications such as 500mm, 650mm, 800mm, 1000mm, 1200mm, 1400mm, 1600mm, etc. The thickness of the belt is usually determined based on factors such as the material, strength, and service life of the belt.

In concrete mixing plants, the selection of belt conveyor speed is usually determined based on specific application scenarios, material properties, and production efficiency requirements. Generally speaking, the belt speed of a belt conveyor should not be too high to prevent material scattering during the conveying process. Therefore, the belt conveyor speed in concrete mixing plants is generally selected within a relatively low range.

Belt Speed

Common belt conveyor speeds include 1.6m/s, 2.0m/s, and 2.5m/s. These speeds can ensure stable and continuous flow of materials during transportation, while avoiding material scattering or blockage caused by excessive speed.

It is worth noting that for materials with large block size or strong wear, as well as when using fixed discharge equipment, low-speed drum belt conveyors should be selected as much as possible. This can reduce the wear and impact of materials during transportation, improve transportation efficiency, and extend the service life of equipment.

Control System

Adopting an intelligent computer control room, it can achieve automated control and monitoring, improve production efficiency and product quality.

Weighing System

Including aggregate weighing system, cement weighing system, fly ash weighing system, water weighing system, and admixture weighing system, these systems can accurately weigh various raw materials, ensuring the accuracy of concrete mix proportion.

Technical Parameters

Theoretical productivity: The theoretical productivity of HZS90 concrete mixing plant is 90m ³/ h. This means that under ideal conditions, the mixing plant can produce 90 cubic meters of concrete per hour.

• Installed Capacity

According to the specific configuration, the installed capacity of the HZS90 mixing plant is usually between 164kW and 194.5kW, depending on the power of the motor, conveying equipment, and control system used.

• Discharge Height

The discharge height is generally between 3.8m and 4.2m, depending on the design and production requirements of the mixing machine.

• Types And Maximum Particle Size Of Aggregates

HZS90 mixing plant is usually able to handle multiple types of aggregates, with the maximum particle size of aggregates Φ 80mm, meeting the needs of different concrete formulas.

• Weighing Range And Accuracy

There are strict regulations for the weighing range and accuracy of various raw materials, such as cement weighing range and accuracy of (0-900) ± 1% kg, to ensure the accuracy of concrete mix proportions.

In summary, the batching machine configuration and technical parameters of the HZS90 concrete mixing plant are designed for efficient, stable, and accurate concrete production, which can meet the requirements of large-scale engineering for concrete quality and yield. Of course, the specific configuration and technical parameters may vary depending on the needs of the manufacturer and customer. It is recommended to consult the manufacturer for detailed technical specifications and performance parameters during actual purchase.

In modern construction projects, concrete is the main building material, and its quality and stability of supply are crucial to the success of the project. In order to meet this demand, the stationary concrete batching plant came into being and is equipped with a fully automatic control system to ensure the continuous and efficient production of concrete.

Automatic control system

The automatic control system is the core part of the stationary plant for mixing concrete, which integrates advanced computer technology, sensor technology and communication technology to realize the automatic monitoring and management of the whole process of concrete production. The system can monitor key parameters such as the addition of raw materials, the amount of water, and the mixing time in real time to ensure the quality and performance of concrete. At the same time, the system can also automatically adjust the production parameters to cope with the impact of different seasons and climatic conditions to ensure a stable supply of concrete.

In addition, the fully automatic control system also has a high degree of safety and reliability. It can monitor the operating status of the equipment in real time, find abnormal situations and alarm in time, effectively avoid the occurrence of equipment failures and production accidents. At the same time, the system can also realize remote monitoring and management, which is convenient for managers to know the production status at any time and make timely and accurate decisions.

Advantages of stationary concrete batching plant

The stationary concrete mixing plant from LT GROUP has significant advantages over the traditional mobile mixing equipment. First of all, its production capacity is strong, able to meet the needs of large-scale, continuous concrete production. Secondly, the production efficiency of fixed concrete mixing station is high, which can greatly shorten the production time of concrete and reduce production costs. In addition, due to the use of fully automatic control system, the concrete quality of the fixed concrete mixing plant is more stable and the performance is better.

Another advantage of the stationary concrete mixing plant is environmental protection. It adopts a closed production design, which effectively reduces dust and noise pollution. At the same time, the equipment is also equipped with a waste recycling system, which can reuse the waste generated in the production process, realizing the recycling of resources and environmental protection.

In short, the automatic control system of stationary concrete mixing plant from manufacturers and its unique advantages make it have a wide range of application prospects in the modern construction industry.

Patterns of Decorative Stamped Concrete

Increte’s unique concept transforms normal concrete into the natural look of slate, granite or stone at a fraction of the cost!

-Freedom of Expression

-Flexibility To create Your Lifestyle

-The Affluent Look At An Affordable Price

-A Myriad of Colors and Designs

-Unlimited Durability

-Perfect for Driveways, Pool Decks, Patios, Streets and Lanais

We Carry All Your Concrete Construction Material Needs

We can carry all your concrete construction materials needs, including building materials, fasteners, wire and steel, hand tools, miscellaneous, power tools, chemicals, and clothing and safety.